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Semiconductor Grade Pneumatic Bellows Pump

Semiconductor Grade Pneumatic Bellows Pump

Semiconductor wet corrosion cleaning equipment is an essential process equipment in the manufacture of integrated circuits, LED, solar energy, MEMS and other chips, and pumps are widely used as its commonly used key components.

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  • Overview

    Semiconductor wet corrosion cleaning equipment is an essential process equipment in the manufacture of integrated circuits, LED, solar energy, MEMS and other chips, and pumps are widely used as its commonly used key components.

  • Working Principle

    The air sac pump is powered by compressed air. The two air sacs in the pump divide the pump chamber into two working chambers. Each working chamber is divided into two parts: the gas phase working chamber and the liquid phase working chamber. After the compressed air enters the gas phase working chamber of the pump, the compressed air sac is deformed and moved, and it is close toAfter the switch is sensed, the compressed air is controlled by an external reversing solenoid valve to enter the two gas phase working chambers in turn, and the liquid phase chamber is used to alternately absorb and discharge liquid to realize the delivery of liquid.

  • Performance Characteristics

    Pneumatic air sac pumps have the following three main applications in wet corrosion cleaning equipment:
    (1) Constant temperature control of the liquid medicine: A temperature control system is composed of an air sac pump, a circulating overflow tank, a valve, a filter, a pipe fitting, a heat exchanger, a refrigerator or a heater, etc. The liquid medicine is circulated through the pump and heat exchange is carried out in the heat exchanger to achieve the constant temperature of the liquid medicine.control.
    (2) Circulating filtration of liquid medicine: A circulating filtration system of liquid medicine is composed of air sac pump, circulating overflow tank, valve, filter, pipe fittings, etc. To achieve circulating filtration of liquid medicine, uniform and smooth. Ensure the uniformity of the temperature and concentration of the liquid in the process tank, and recycle and reuse the waste liquid.
    (3) Waste liquid recovery and reuse: If the highly corrosive liquid below 100℃ (such as SPM) is discharged directly from the process tank to the waste liquid pipeline after use, due to the high temperature, it will cause damage to the liquid discharge pipeline and cause safety accidents. The method of natural cooling in the process tank is too time-consuming.It is long and affects production efficiency. Generally, a high-temperature air sac pump is used to transport the liquid medicine in the tank to the cooling tank, and then discharge it into the waste pipeline after cooling in the cooling tank. This method saves time and ensures the safety of production. It is widely used.

  • Performance Characteristics

    Keruida's latest pneumatic air sac pump is developed on the basis of accumulated years of experience. By increasing the stroke of the pump, the product size is optimized, the manufacturing cost of the product is reduced, the operation is convenient, and the liquid temperature range is large. The core components of the pump are made of high-purity fluorine material, which realizes high-pressure discharge and extends the service life. Minimize pollution, complete manufacturing, assembly and testing in a dust-free environment, and be competent for a variety of difficult working conditions such as: from cleaning liquid circulation, CMP grinding liquid circulation, chemical liquid distribution and supply, etc.
    Keruida's pneumatic air sac pump is a cost-effective pneumatic pump with high temperature resistance, corrosion resistance, long service life, and is particularly suitable for the circulation and transportation of small flow and high-purity chemicals. The pump transmits a signal to change the direction of the solenoid valve through the built-in proximity switch. After connecting with various controllers, the discharge volume of the pump can be easily controlled or managed.
    For semiconductor and liquid crystal processes with extremely high requirements for cleanliness, no particles and pollution should be generated or mixed with liquid medicine during delivery. The air sac pump is specially designed for the manufacturing process of semiconductor, solar energy, LED, panel industry, optoelectronics industry, and electronics industry. All parts in contact with the liquid are made of high purity.It is made of fluorine resin material, and the external parts of the device are also coated with fluorine resin coating. There is no exposure of metal parts, which greatly meets the requirements of corrosion resistance. Its main characteristics include:
    1. The inside of the pump body is an integrated structure, which is completely sealed to reduce the risk of leakage.;
    2. Compact structure, high stroke rate design, reduced weight and low cost;
    3. It is designed with strong temperature and chemical resistance. All overcurrent parts are made of non-polluting high-purity fluorine materials.;
    4. The liquid temperature range is large, and the liquid can be transported in the range of 5~180℃, without the need to use cooling water in the thermal cycle.;
    5. The high-density air sac is processed from extremely high-purity and high-density PTFE, which has excellent ductility and fatigue resistance.;
    6. The drive system has a built-in proximity sensor, which can effectively control the action of the external air source solenoid valve. Switch;
    7. It can be tested without load, will not damage the parts of the pump body, and is equipped with a leakage sensor. There is an alarm to remind when the internal fluid leaks.;
    8. It can be started at low pressure to reduce air consumption and extend service life. Adjusting the air pressure can control the discharge of the pump.;
    9. Under normal use, it can operate safely and reliably during the warranty period of up to two years.;

  • Model Identification

    Model Identification

  • Dimensions

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Specifications

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Technical Parameters

Specification modelKA-5010-15HTKA-5011-30HTKA-5012--60HTKA-5013-80HTKA-5014-100HTKA-5015-140HT
Maximum discharge volume(L /min)15306080100135
Maximum gas source pressure (Mpa)0.15-0.70.15-0.70.15-0.70.15-0.70.15-0.70.15-0.7
Liquid temperature range (℃)5-1805-1805-1805-1805-1805-180
Maximum stroke rate (spm)200150110806050
Pump interface pipe diameter(inch 或 mm)Ø12.7xØ9.53mmPFA tubeØ19xØ16mmPFA tubeØ25xØ22mmPFA tubeØ32xØ28mmPFA tubeØ38xØ34mmPFA tubeØ50xØ44mmPFA tube
Air source interface (inch)Rc1/4"Rc1/4"Rc3/8"Rc3/8"Rc1/2"Rc1/2"
Weight(kg)71322303845
Ambient temperature (℃)0 - 40
Drive modeInduction proximity switch

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